
( Brand: Thermo Scientific ), ( Type: Single Use Bioreactor ), ( Gallons: 264 Gallons, 000 Liters ), ( Materials Of Construction: Stainless Steel ), ( Dimensions: 38 Diameter X 72 Deep ), ( Basis: Fob ), ( Manufacturer Part Number: FTKP10027.01 )
The Thermo Scientific FTS Reactor 264 Gal Single Fisher-Tropsch (FT) 38-72 JKT Reactor, model number FTPK-10027.01, is a high-performance, continuous flow fixed-bed reactor designed for the production of liquid hydrocarbons via the Fisher-Tropsch (FT) synthesis process. This reactor is a single vessel system, capable of processing a working volume of 264 gallons (approximately 1,000 liters).
The FT process converts synthesis gas, typically consisting of CO and H2, into long-chain hydrocarbons using a fixed bed of catalyst. The Thermo Scientific FTS Reactor is specifically engineered to optimize these reactions, featuring a 38-inch (965.2 mm) diameter x 72-inch (1,828.8 mm) high jacketed reactor vessel made of type 316L stainless steel. The recycle distributor system ensures uniform distribution of the reaction mixture over the catalyst bed, while the reactor's jacket provides a means for jacket fluid to circulate for temperature control purposes. The minimum working temperature for this reactor is -10 F (-23.3 C) and the maximum working temperature is 600 F (315 C).
The FTS Reactor is equipped with a bottom product withdrawal system and features inlet and outlet connections to accommodate the necessary process fluid transfer equipment. The 5-inch (127 mm) top nozzle accepts a steam or cooling jacket for heat transfer and process gas sparging. The reactor is fabricated according to ASME code and has a Total Capacity Rating (TCR) of 599,124.7 lb (267,987.47 kg). Other notable design features include a 100% duty gear pump and, external cooling system.
This FT reactor is a robust and versatile solution for large-scale FT synthesis operations, offering efficient conversion of synthesis gas to liquid hydrocarbons in a controlled and safe manner. The unit is built to meet the demanding requirements of continuous operation in a research, development, or industrial setting.
The Thermo Fisher Scientific FTS Reactor 264 Gal (Stainless Steel - Single Fisher 38 72 JKT Model 5991247) is a large-scale fermentation system designed for biopharmaceutical and industrial applications. Like any other complex equipment, there are advantages and disadvantages to consider when deciding whether to invest in this fermenter. Let's explore those factors in detail.
Pros:1. Scalability: With a working volume of 264 gallons, this Fermenter is suitable for producing large quantities of biological materials for research, development, or production.
2. Temperature Control: The jacketed design with a heating-cooling capacity of 38 C to 72 C enables precise temperature control for most fermentation processes, ensuring optimal production conditions.
3. Robust Stainless Steel Construction: The materials used in this fermenter ensure high durability and resistance to corrosion, making it ideal for long-term use in manufacturing environments.
4. Multiple Ports for Additives and Sampling: The presence of an adequate number of ports for feeds, temperature sensors, and samples makes the process of managing fermentation a more efficient and precise task.
5. Pressure and Vacuum Settings: The ability to operate under both pressure and vacuum is important for applications requiring gas exchange, leading to enhanced fermentation efficiency and product yield.
6. Agitator Design: A thorough mixing of the medium is essential for maintaining homogeneous conditions in the fermenter. Thermo Fisher Scientific's rugged agitator design accomplishes this efficiently, ensuring the biomass is evenly distributed through the fermentation broth.
Cons:1. Capital Investment: Large-scale equipment such as this fermenter carries a significant capital investment. Laboratory teams must carefully weigh the benefits against the cost.
2. Complexity: A more complex system like the Thermo Fisher Scientific FTS Reactor necessitates a high level of expertise for setup, operation, and troubleshooting.
3. Additional Accessories: Though the fermenter is sold as a "System," certain accessories (e.g., pH probes, temperature sensors, or gas spargers) can incur additional costs.
4. Calibration: Regular calibration checks are essential for monitoring critical parameters and optimizing fermentation conditions. These checks can involve frequent maintenance, which might take time and resources.
Conclusion:The Thermo Fisher Scientific FTS Reactor 264 Gal (Stainless Steel - Single Fisher 38 72 JKT Model 5991247) represents a valuable investment for laboratories and industrial environment requiring large-scale production capabilities. With its robust stainless steel construction, precise temperature control, and advanced features, this fermenter can significantly enhance the efficiency and yield of biological processes. However, its substantial cost and complexity necessitate careful consideration before making a final decision.
Ultimately, after weighing the advantages and disadvantages presented above, laboratory teams should consult their technical experts, supervisors, and budgets to assess whether the FTS Reactor 264 Gal is the optimal solution for their project requirements. If the benefits outweigh the challenges, investing in this superior fermenter system ensures a strong foundation for your research or production endeavors.
The unit is mounted on a stainless steel base with casters and equipped Mettle Toledo TTPN controller. Thermo Fisher Scientific 1,000-liter single-use jacketed bioreactor, model FTKP10027.01, serial number CC6086.02, manufactured in 2018. It features a top-entering angle agitator driven by 1/4 HP motor 208-230/460V, three-phase with stainless steel wash down construction. The vessel measures 38 in diameter x 72 deep and includes a jacketed tank with load cells.
It utilizes a Mettle-Toledo model 0958 FLEXMOUNT stainless steel weigh module, P/N 095802301 1, serial number 1146160 1 KH.